Preface .................................................................... iii Contributors ............................................................... vii Part One Hot and Cold Forming 1. Design of Forming Processes: Bulk Forming ................................ 1 Chester J. Van Tyne 2. Design of Forming Processes: Sheet Metal Forming ........................ 23 T.Wanheim 3. Design of Microstructures and Properties of Steel by Hot and Cold Rolling ................................................................. 47 Rafael Colas, Roumen Petrov, and Yvan Houbaert 4. Design of Aluminum Rolling Processes for Foil, Sheet, and Plate ......... 69 Julian H. Driver and Olaf Engler 5. Design of Semisolid Metal-Forming Processes ............................ 115 Manabu Kiuchi 6. Extrusion .............................................................. 137 Sigurd Storen and Per Thomas Moe 7. Superplastic Materials and Superplastic Metal Forming .................. 205 Namas Chandra Part Two Casting 8. The Design of Continuous Casting Processes for Steel ................... 251 Roderick I.L. Guthrie and Mihaiela Isac 9. Continuous Casting Design by the Stepanov Method ....................... 295 Stanislav Prochorovich Nikanorov and Vsevolod Vladimirovich Peller 10. Production and Inspection of Quality Aluminum and Iron Sand Castings ... 349 William D. Scott, Hanjun Li, John Griffin, and Charles E. Bates 11. Die Casting Process Design ............................................. 401 Frank E. Goodwin Part Three Heat Treatment 12. Heat-Treating Process Design ........................................... 453 Lauralice Campos Franeschini Canale, George E. Totten, and David Pye 13. Design of Carburizing and Carbonitriding Processes ..................... 507 Malgorzata Przylecka, Wojciech Gestwa, Kiyoshi Funatani, George E. Totten, and David Pye 14. Design of Nitrided and Nitocarburized Materials ........................ 545 Michel J. Korwin, Witold K. Liliental, Christopher D. Morawski, and George J. Tymowski 15. Design Principles for Induction Heating and Hardening .................. 591 Valentin S. Nemkov and Robert C. Goldstein 16. Laser Surface Hardening ................................................ 641 Janez Grum 17. Design of Steel-Intensive Quench Processes ............................. 733 Nikolai I. Kobasko, Boris K. Ushakov, and Wytal S. Morhuniuk 18. Design of Quench Systems for Aluminum Heat Treating .................... 765 D.Scott MacKenzie Part Four Surface Engineering 19. Surface Engineering Methods ............................................ 791 Paul K. Chu, Xiubo Tian, and Liuhe Li 20. Design of Thermal Spray Processes ...................................... 833 Bernhard Wielage, Johannes Wilden, and Andreas Wank 21. Designing a Surface for Endurance: Coating Deposition Technologies ..... 857 Joaquin Lira-Olivares Part Five Machining 22. Designing for Machining: Machinability and Machining Performance Considerations ......................................................... 919 I.S.Jawahir Index ...................................................................... 959